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Process Heaters

Petrosin's custom designed heaters are carefully engineered to meet the needs of your specific application. All of Petrosin's process heaters, whether direct or indirect, are designed to provide optimum thermal efficiency with minimal energy consumption. Our current designs can deliver up to 93% net thermal efficiency.



After evaluation of your specific requirements, Petrosin's engineers will custom design your heater with state-of-the-art computerized mechanical and process programs. These programs, coupled with our experience, enable Petrosin to optimize our innovative and competitive designs.
Petrosin heaters can be used for a wide variety of applications with process steam pressure varying from 0 to 10,000 psig and temperatures from -320F to 1600F.

Features and Services Available on All Petrosin Heaters

Packaged Instrumention and Controls

Units are supplied with instruments and controls for unattended operation. Programmable controllers (PLC's) can be offered to allow automated sequencing and to identify alarms in the equipment's operation. All controls are piped, wired, and function tested prior to shipment. Electrical control systems are designed to meet recognized codes such as IRI, NFPA, NEC, FM, UL, USGS, and BASEEFA.

Noise Level
A special low noise burner, with the latest noise abatement technology, can be provided to reduce the noise level in high profile areas.

Turnaround Inspection
Heater specialists are available to assist during plant turnaround or to perform periodic inspections of heater operation, burner adjustment, coil, and insulation.

Start-Up Assistance
Petrosin provides complete start-up and trouble shooting assistance. Experienced field engineers will assist with start-up, training, trouble shooting, and maintenance of heaters. Petrosin also offers once a year heater surveys to assure compliance with air pollution regulations, determine heater performance and identify potential problem areas.

Quality Control and Testing
Quality control inspectors will assure compliance with code and customer specifications. Our foremen and quality control managers are dedicated to manufacturing excellence. All instrument and control systems are tested before shipping to assure easy installation and start-up.

Standard Package

Standard packages, deliverable on short notice, can be provided to fit your needs.

Direct Fired Heaters:

Petrosin provides Helux Heaters capable of heating a variety of media including vapors, liquids and two phase fluids. Available in horizontal or vertical configuration. Standard units are available for quick delivery.



APPLICATIONS:
Regeneration Gas | Cryogenic Vaporizers | Natural Gas Heaters | Ammonia Heaters | Heat Transfer Media | Steam Superheaters | Asphalt Heaters | Tower Reboilers | Crude Oil | Water Heaters | Carbon Dioxide | Air Heaters

Petrosin's Heaters are designed to operate as follows:
Process Outlet Temperature Range
Available Heat Duty
Nominal Efficiency (N.T.E.)
Efficiency w/ Enhancement (N.T.E.)
Available Emission Reduction Options
to 1200° F
.25 to 100 MM Btu/Hr
75 to 80%
up to 90%
available moderate to ultra low

Oil Bath Indirect Heaters:

Petrosin's Oil Bath heaters are designed to use various liquid heat transfer media surrounding the fire box and process fluid coil. Oil Bath heaters deliver uniform heat transfer to process fluids at medium temperatures.

 

 

Petrosin's Oil Bath Heaters are designed to operate as follows:
Process Outlet Temperature Range
Available Heat Duty
Nominal Efficiency (N.T.E.)
Efficiency w/ Enhancement (N.T.E.)
Available Emission Reduction Options
to 500° F
.25 to 20 MM Btu/Hr
71 to 76%
up to 88%
available moderate to ultra low


Steam Bath Indirect Heaters:
Petrosin's Steam Bath Heaters are designed to heat temperature sensitive organic fluids. Our Steam Bath Heaters utilize low pressure code vessels with a removable coil positioned above the normal liquid level providing uniform steam heat transfer.

Petrosin's Oil Bath Heaters are designed to operate as follows:
Process Outlet Temperature Range
Available Heat Duty
Nominal Efficiency (N.T.E.)
Efficiency w/ Enhancement (N.T.E.)
Available Emission Reduction Options
to 220° F
.25 to 20 MM Btu/Hr
75 to 80%
up to 88%
available moderate to ultra low

Water Bath Heaters:
Petrosin's Water Bath Heaters are designed with three major components: heat media reservoir, fire tube, and process coil bundle. Both the process coil bundle and the fire tube are submerged in the heat media. The submerged firetube heats the heat media which in turn heats the process stream inside the submerged coil bundle.

 

Petrosin's Oil Bath Heaters are designed to operate as follows:
Process Outlet Temperature Range
Available Heat Duty
Nominal Efficiency (N.T.E.)
Efficiency w/ Enhancement (N.T.E.)
Available Emission Reduction Options
to 190° F
.25 to 25 MM Btu/Hr
75 to 80%
up to 90%
available moderate to ultra low

  © 2004 Petrosin Corporation Pte Ltd
7 Temasek Boulevard #29-01 Suntec Tower One Singapore 038987